Reveal the hidden factory with real-time offline vehicle tracking
From first roll to the money gate, know exactly where every vehicle is and leverage the location data to increase plant throughput.
- Proactively identify and address process bottlenecks
- Maximize throughput
- Monitor dwell
- Identify vehicle processing deviations


Light up your operations, gain valuable insights
When you have real-time vehicle visibility inside and outside the plant not only can you say goodbye to time-consuming audits and retrieval delays, but you gain a complete insight into the plant processes. From the first roll to rail/truck-out, Cognosos provides real-time vehicle location, enabling end of line and plant managers to resolve bottlenecks, fix inefficiencies, optimize utilization of repair bays, increase driver efficiency and ultimately improve plant throughput.
Reduce Search & Dwell Time
Real-time vehicle location tracking enables continuous monitoring of vehicles throughout the plant and yards.
Enhanced Workflow Adherence
Ensuring vehicles follow the correct process flow, minimizing quality risks through real-time visibility and proactive notifications.
Optimized Repair & Shipping Processes
Improved staging and reduced excessive dwell time in repair and outbound logistics.
Benefits of offline vehicle visibility

Real-time vehicle location tracking
Eliminates guesswork and manual audits by providing instant visibility into vehicle movement across the plant.

Improved resource utilization
Keeps repair technicians and production teams fully utilized by eliminating unnecessary downtime caused by vehicle location uncertainty

Enhanced process adherence & quality control
Ensures workflows are followed correctly, reducing errors, rework, and unnecessary audits.

Bottleneck identification & resolution
Alerts managers to delays, enabling proactive intervention before they impact production targets

Optimized vehicle throughput
Reduces dwell time and ensures vehicles move efficiently through workflows, supporting build-to-ship targets.

How we’re different
Transform your output: Why Cognosos beats traditional solutions
As your real-time visibility partner, Cognosos elevates OEM manufacturers with AI-powered location data, ensuring high accuracy and affordability. Leveraging our cost-effective, self-funded SaaS model allows manufacturers to utilize advanced technology to produce measurable ROI.
You’ll gain operational mastery with Cognosos’ automated self-reporting system, effortlessly tracking vehicle, driver, and trip specifics, and identifying inefficiencies with ease. Cognosos offers unparalleled insights into vehicle and driver movements, equipping large vehicle OEMs with custom tools. Partnering with Cognosos means optimizing your operations, cutting costs, and enhancing your competitive edge.

AI - powered location data
Leverage Artificial Intelligence and Machine Learning with a lightweight infrastructure to provide the most accurate location without heavy infrastructure or price tag.

Self funded SaaS model
Benefit from the low total cost of ownership combined with hard-dollar savings using our lightweight infrastructure, leasing the tags.

Automate through self reporting
Identify bottlenecks and other operational inefficies with a “no touch” system that self-reports vehicle, driver, and trip details.

Purpose-built for automotive OEMs
Experience the only solution to automatically capture both vehicle and driver moves, and leverage tools specially created for large vehicle OEMs.
Your success is our mission
Customer stories
We are dedicated to ensuring that our customers achieve their goals and realize the full value of real-time visibility. Discover how businesses like yours have achieved success with our AI-powered location intelligence.
“There is a measurable improvement in efficiency because I’m receiving real-time location updates for 100% of my inventory, 24 hours per day, 365 days a year.”

Robert Carmichael
National Manager, Plant VPC Operations
HYUNDAI GLOVIS

From manual to modern
How a vehicle manufacturer boosted efficiency with real-time tracking
Real-time vehicle location enables:

Faster vehicle retrieval
Reduction in Mean Time to Repair (MTTR) and process delays.

Lower defect rates
Minimized rework and warranty claims through process adherence.

Improved driver productivity
Streamlined vehicle movement and efficient resource allocation.

Enhanced yard management
Reduced misplaced inventory and optimized lot utilization.

Increased throughput
Better workflow control leading to improved build-to-ship ratios.

Full PLant Visibility
Cognosos location intelligence for full plant visibility
Discover how you can leverage real-time visibility to significantly drive down costs, boost efficiency, and increase throughput.